MAY/JUNE 2011
!
L VE WWW.FCIMAG.COM
TO W O H NC E E R E REF GUIDE
How to Remediate a Cupped Wood Floor p. 8 How to Waterproof a Tile Shower p. 20 How to Install a Laminate Floor p. 34
BAMBOOZLED about bamboo?
MAPEI’s Ultrabond ECO ® 985 removes the confusion about which adhesive to use for bamboo flooring. Plus, it’s great for traditional wood flooring and is easy to clean up too!
TM
Ultrabond ECO 985 Hybrid-Polymer-Based, Moisture-Control and Sound-Reducing Wood-Flooring Adhesive sæ )SOCYANATEæFREEæWITHæEXTREMELYæLOWæODORæ sæ #ONTROLSæSUBmOORæMOISTUREæUPæTOææLBSæ-6%2æANDææ2( sæ 2EDUCESæSOUNDæTRANSMISSIONSææ sæ #LEANSæUPæEASILYæFROMæHANDSæANDæPRElNISHEDæWOODæmOORING
CIRCLE 34
The world’s most powerful renovation system. FEIN SUPERCUT CONSTRUCTION
DEL NOW C O R D LE S S M O powerful
durable
AVA IL A B LE fast
The high-performance premium system for interior construction and renovation is now available in a cordless version! The FEIN S UPERC UT C ONSTRUCTION offers power, speed and convenience whenever you use circular saws, jigsaws and sabre saws – all without requiring an electrical outlet or cumbersome extension cord. And unlike a jigsaw, the SUPERC UT makes it easy to work in tight spaces. Additional professional sets are available for interior construction, flooring and tiling. Test it online or find your local dealer now at www.supercutbyfein.com. CIRCLE 41
May/June 2011 Q Volume 18, No. 3
F eatures
On the cover: Photo courtesy of Custom Building Products.
FLOOR COVERING INSTALLER Volume 18, Issue 3 (ISSN 1099-9647) is published 7 times annually, Jan/Feb, Mar/ Apr, May/Jun, Jul, Aug/Sep, Oct/Nov and Dec, by BNP Media II, L.L.C., 22801 Ventura Blvd., Woodland Hills, CA 91364. Telephone: (818) 224-8035, Fax: (818) 224-8042. No charge for subscriptions to qualified individuals. Annual rate for subscriptions to nonqualified individuals in the U.S.A.: $115.00 USD. Annual rate for subscriptions to nonqualified individuals in Canada: $149.00 USD (includes GST & postage); all other countries: $165.00 (int’l mail) payable in U.S. funds. Printed in the U.S.A. Copyright 2011, by BNP Media II, L.L.C. All rights reserved. The contents of this publication may not be reproduced in whole or in part without the consent of the publisher. The publisher is not responsible for product claims and representations. Canada Post: Publications Mail Agreement #40612608. GST account: 131263923. Send returns (Canada) to Pitney Bowes, P.O. Box 25542, London, ON, N6C 6B2. Change of address: Send old address label along with new address to FLOOR COVERING INSTALLER, P.O. Box 2149, Skokie, IL 60076. For single copies or back issues: contact Ann Kalb at (248) 244-6499 or KalbR@ bnpmedia.com.
All FCI “How-To” articles are written to provide insight into some of the key steps, tools and accessories required to professionally carry out the subject technique or installation. Be sure to obtain the product manufacturer’s installation/specification manuals and follow the company’s recommendations. More detailed and product-specific information is available through industry training schools, clinics, seminars and certification programs.
4
www.fcimag.com
8 20 34 37 40
How to Remediate a Cupped Wood Floor Cupping of wood flooring can be caused by several factors, including excess moisture beneath the flooring and lack of spacing to accommodate movement. Mickey Moore offers a detailed explanation of how to remediate cupped wood floors.
How to Waterproof a Tile Shower There are few types of installations that fail more often than showers, usually as a result of inadequate waterproofing. Michael Byrne explains how to prevent costly failures by using tried-and-true techniques to waterproof shower enclosures prior to installation of ceramic tile.
How to Install a Laminate Floor When installing laminate floors, it is essential to remember that different manufacturers have different locking systems, so be sure to read the instructions carefully prior to beginning the installation. Anthony Palandro details the correct methods for installation of laminate floors.
How to Install Self-leveling Underlayments The use of self-leveling underlayments has increased dramatically over the past few years. Even though the products are fairly easy to use, there are some important installation guidelines that need to be followed for a successful installation. Jon Namba explains how to install self-leveling underlayments correctly.
How to Install Cork Tile Although classified as resilient flooring, cork is more like wood with regard to handling, installation and finishing. Christopher Capobianco explains the important factors which must be considered when installing cork tile, including job site temperature and moisture conditions.
D epartments 6 14 26 28 31 32 33 45 46 48 50
On
Editorial Comment A Carpet Installer’s Notebook Resilient Installation Corner Industry News CTEF Tile Tip Green Matters Products on Display Advertiser Index/Classifieds Distributor Marketplace Installation Training Clinics and Schools Products Spotlight
the Web
“How-to” Installation Basics Can you answer common “how-to” installation questions? Find out with this Web-exclusive quiz.
Check out www.fcimag.com for this column, as well as the latest news and products.
May/June 2011
Reinforced strands provide positive mortar lock
Compatible with both modified and non-modified mortars
Introducing a new level of uncoupling mat performance.
SpiderWeb™ Mortar formulated for high performance with SpiderWeb™ Uncoupling Mat
• Provides crack isolation, waterproofing and vapor management • Eligible for a 10 Year Systems Warranty • Meets TCNA requirements for tile installation over green concrete (TCNA F128) and single ply 19.2" supported floors to improve deflection (TCNA F148)
To learn more about SpiderWeb, get the free mobile app for your phone
http://gettag.mobi
www.custombuildingproducts.com 800-272-8786
®
Editorial
by JOHN MOORE
Editorial Staff
Phil Johnson ■ GROUP PUBLISHER
[email protected] Jeff Golden ■ ASSOCIATE PUBLISHER
[email protected] John Moore ■ EDITOR
[email protected] Arpi Nalbandian ■ ASSOCIATE EDITOR Rick Arvidson ■ SR. ART DIRECTOR Jennifer Allen ■ PRODUCTION MANAGER
Columnists: Michael Hetts, Jon Namba, Mickey Moore, David Gobis, Christopher Capobianco and Ray Thompson.
Publishing & Sales Office 22801 Ventura Blvd., Ste. 115 Woodland Hills, CA 91364 Phone: (818) 224-8035• Fax: (818) 224-8042 For advertising sales information, call (800) 835-4398 Phil Johnson ■ PUBLISHER
[email protected] Keith Parry ■ NORTHERN REGIONAL MANAGER (973) 248-6097 Scott Daniell ■ SOUTHERN REGIONAL MANAGER (770) 788-6377 Dan Lipman ■ WESTERN REGIONAL MANAGER (818) 224-8035 x 2206 Sharon Ward ■ INSIDE/CLASSIFIED SALES MANAGER (847) 405-4017
Corporate Office: 2401 West Big Beaver Road, Suite 700 Troy, MI 48084 Phone: (248) 362-3700 • Fax: (248) 362-0317
BNP Media II, L.L.C.
Corporate Directors
Timothy A. Fausch ■ PUBLISHING John R. Schrei ■ PUBLISHING Scott Kesler ■ INFORMATION TECHNOLOGY Lisa L. Paulus ■ FINANCE Nikki Smith ■ DIRECTORIES Michael T. Powell ■ CREATIVE Beth A. Surowiec ■ CLEAR SEAS RESEARCH Vincent M. Miconi ■ PRODUCTION Ariane Claire ■ MARKETING Rita M. Foumia ■ CORPORATE STRATEGY DIRECTOR Marlene J. Witthoft ■ HUMAN RESOURCES DIRECTOR Emily Patten ■ CONFERENCES & EVENTS
BNP Media Helps People Succeed in Business with Superior Information Audience Development
Cassandra Haggard ■ AUDIENCE DEVELOPMENT COORDINATOR Kelly Carlson ■ MULTIMEDIA SPECIALIST Carolyn M. Alexander ■ AUDIENCE AUDIT COORDINATOR
For subscription information or service, please contact Customer Service at: Tel. (847) 763-9534 or Fax (847) 763-9538 or e-mail
[email protected]
BNP Custom Media Group Christopher Wilson (248) 244-8264 •
[email protected]
List Rental Postal and Email Contacts: Kevin Collopy, Sr. Acct. Mgr. Phone (800) 223-2194 ext 684
[email protected] Michael Costantino, Sr. Acct. Mgr. Phone (800) 223-2194 ext 748
[email protected]
6
www.fcimag.com
How to Become a Better Installer
R R
ecently I attended the National Wood Flooring Association’s annual convention in San Diego, where wood flooring contractors and retailers from across the country meet to see the latest wood flooring products, fi nishes and other installation tools. As with other trade shows I have visited, the areas that saw the greatest attendance were the educational and installation demonstration stages. This shows the ongoing importance of education and installation to all segments of the flooring industry. One of the most well-attended sessions of the convention was presented by veteran FCI columnist Jon Namba, who explained in great detail the problems that can occur when installing wood flooring and offered practical advice on how to prevent them. After the full session was completed, many attendees stayed afterward to ask Jon more questions, which he patiently and thoroughly answered. In this special issue of Floor Covering Installer, Jon and our other columnists offer detailed, hands-on instruction on a variety of important topics in our annual How-to Reference Guide. In his article, “How to Install Self-Leveling Underlayments,” Jon discusses the factors which must considered when installing these popular products, including fl atness issues, surface preparation and the effects of job site temperature and moisture conditions. Wood expert Mickey Moore also explores job site and moisture-related issues in his article, “How to Remediate a Cupped Wood Floor.” Tile expert
May/June 2011
Michael Byrne returns to FCI after a long hiatus with a detailed, stepby-step exploration of “How to Waterproof a Tile Shower,” one of the most common problem areas for tile installation. In the resilient category, Christopher Capobianco addresses “How to Install Cork Tiles,” while Ray Thompson explains “How to Miter Cove Base.” These are only some of the highlights of this reference guide, so be sure to check out all the informative articles and columns. We hope that this special “how-to” issue of FCI will help you to become a better installer. Another important educational opportunity for installers is available this month, when FCI and NFT columnist Ray Thompson, Jr. will offer a free, 60-minute webinar on May 24, 2 p.m. EST. “Troubleshooting Installations over Concrete Subfloors” will cover a range of moisture-related topics and will also include a Q&A session. This is an invaluable chance to learn from one of the industry’s leading installation experts. If you haven’t registered yet, be sure to visit our web site, www.fcimag.com and click on the banner at the top of the page. Don’t miss this opportunity to address your installation questions to one of the leading experts in our industry. FCI
John Moore Editor
CIRCLE 28
NWFA Tip Sheet
by MICKE Y MOORE
How to Remediate a Cupped Wood Floor
T T
he first step of remediating a cupped floor is to determine why the floor cupped. There are basically three causes for a floor to cup: 1. Extra and/or excessive moisture affects the flooring from below. 2. Drier flooring that gains moisture dictated by a more humid environment after installation and no field spacing which was created during installation for the expected expansion. 3. Flooring dries from the surface while the back or bottom of the flooring remains at a more constant moisture content. Another much less common cause involves thinner flooring that has been re-sawn before final shaping. Internal drying stresses such as case hardening can result in cupping. Again, this condition is very rare; I have only noted one or two cases where drying stress was the suspected culprit.
With the typical cupped floor, the culprit is cause # 1: extra or excessive moisture affecting the flooring from below. That is the crawl space is too wet or too humid, the slab is wet or not properly cured, or the subfloor components are wet. A moisture event such as blowing rain through an open window or door will result in cupping, as will a plumbing leak such as an over flowing dish washer or ice maker valve. With the water event, even though the face is wetted most of the water seeps under the boards and remains there until a slow drying process can be completed. Other more subtle causes involve air infi ltration where warm outside
humid air comes into contact with cool conditioned air and results in high sustained humidity or condensation as the dewpoint temperature is reached. These conditions are most likely found where heavy cooling loads are present such as the sunny southern or midwestern states with humid summers. Inadequate caulking around doors, open framing spaces from the attic to the second floor framing and outside brick veneer can contribute to cupping. Crawl space homes often have high sustained relative humidity in the crawl space. The warm outside humid air is supplied by foundation vents and the space below the home is cooled by duct work so the resulting temperature
Photo 1
Photo 1: Improper insulation placement over the crawl space caused cupping and buckling from condensation. Note the mildew and mold on the subfloor.
About the Author
8
www.fcimag.com
Mickey Moore is an independent wood flooring consultant. Previously he was the technical director of the Wood Flooring Manufacturers Association (NOFMA). He is a graduate of the University of Memphis with a degree in wood working technology and biology.
May/June 2011
CIRCLE 18
Photo 2
Photo 2: The attic space along the perimeter knee wall, even though insulated, was open to the space between the framing and the brick veneer. The outside air flowed under the subfloor and caused cuping. Photo 3: Excessive crawl space moisture must be eliminated. Photo 4: The moderately cupped floor, averaging .02”, remained cupped through two heating seasons. Sanding in the fall was the chosen remedy. Photo 5: Before the sanding proceeded for Photo 4, the floor required occasional board replacement from stress fractures.
Photo 3
Photo 4
Photo 5
10
www.fcimag.com
May/June 2011
and humidity approaches or reaches dewpoint (Photo 1). A plastic ground cover can help keep soil moisture in the soil but not the air flow. I have seen a second floor cupped from air infi ltration and not the ground floor (Photo 2). I have seen all kinds of moisture issues in crawl space homes from flooded earth (Photo 3) to wet dripping ducting and to ducting half-fi lled with water. In all these cases the source of the moisture must be identified and stopped. Then the remaining abnormal or moisture source should be removed and dried. In some cases, if the cupping was not severe the flooring may fl atten to an acceptable level with minor gapping after drying. Remember the flooring has lost moisture so some shrinkage will result. Before any repair or remediation the flooring should be checked for looseness. The stress from cupping and expansion can certainly loosen the fasteners. If no looseness is found the options are: live with the resulting condition, re-sand and refi nish, remove and reinstall and or replace. If the flooring is loose, reinstalling the dried flooring is an option along with replacement. Another remedy is general face nailing of the loosened boards before refi nishing. An older floor will be a likely candidate for this repair. If the event initiated an insurance claim and repairing the existing flooring is chosen, all parties involved must understand the expected performance of the repair and be patient as the drying and ultimate repair may take months. A quick fi x will likely not be acceptable. Some permanent gapping and occasional noises may be the result. The time for the repair is generally after the dried flooring system has gone through a heating season. Either the spring or fall is the best time, when the flooring is at an average environmental condition. The #2 reason for cupping is: flooring that gains moisture dictated by a more humid environment after installation. This can be an acclimation issue or if flooring was overly dry at delivery. Most of the time, the flooring cups gradually over time to a particular degree of cup and doesn’t get any worse (Photo 4). The moisture content of flooring at this condition is normal for the geographical area and has little difference from the face to the back of the flooring. The flooring will also
Wakol Cork adhesive program – very low-emission alternatives for the installation of cork flooring ! Specially formulated for the demands of cork flooring Cork flooring involves special requirements of the adhesives to be used with regard to dimensional stability, initial adhesion and durability. With Wakol, you can be assured of a product for all types of cork flooring and installation conditions. All without compromising installer and consumer protection and using state-of-the-art technology:
WAKOL D 3540 Cork contact adhesive · For reliable bonding of all natural-cork flooring · Also suitable for bonding natural-cork wall tiles
· High installation reliability thanks to contact bonding that can immediately be subjected to use · Great economy from high coverage rates · Zero VOC · Very low in emissions, EMICODE EC1 PLUS
WAKOL MS 260 Parquet adhesive, firm-flexible · For bonding all types of ready-to-install cork flooring · Makes installation possible over radiant heat · Reduced sound transmission · Very low in emissions, EMICODE EC1 PLUS R · Qualifies for LEED Credit EQ 4.1. Low Emitting Materials – Adhesives and Sealants*
· Qualifies for LEED Credit EQ 4.1. Low Emitting Materials – Adhesives and Sealants*
WAKOL D 3210 PVC Cork adhesive
WAKOL D 3513 Cork pre-coating
· Special product for all PVC-coated cork flooring
· Pre-coating is possible up to 6 months before installation · Forms a secure contact adhesive system in combination with WAKOL D 3540 Cork contact adhesive · Extremely economical due to high coverage rates · Very low in emissions, EMICODE EC1 PLUS · Qualifies for LEED Credit EQ 4.1. Low Emitting Materials – Adhesives and Sealants* * This information is based on the USGBC v3 2009 rating system and should be checked against any more current information
· Single application adhesive for simple use · Extremely hard adhesive bond ensures the required dimensional stability · Extremely high adhesive strength allows long-term use · Solvent-free, GISCODE D1 · Very low in emissions, EMICODE EC1 PLUS
Safety instead of risk Wakol Cork adhesives have already proven themselves on millions of sq ft of flooring throughout the world. Benefit from Wakol's unrivalled experience!
D 9904502 04/11 99291902
· For the mechanical pre-coating of natural-cork flooring and wall coverings
www.marschner-kuehn.de
· Use as pre-coating permits working in large areas and under time demands
Loba-Wakol LLC. 9600 B Southern Pine Blvd NC 28273 Charlotte, USA Tel. +1 704 527 5919 Fax +1 704 527 5922 www.loba-wakol.com
CIRCLE 1
Photo 6
Photo 6: This buckled floor could not be saved because of extreme moisture in the subfloor and buckling throughout. Note the door drags and the hump through the doorway and into the hall. Photo 7: This two-year-old moderately cupped 2 ¼” and 4” ash floor resulted from a flooded crawl space that was dried over nine months. Photo 8: The first angle pass on the ash floor on a 45-degree angle with 40-grit paper. Photo 9: Subsequent angle passes. Note in the foreground that where the sander began the floor is not completely flattened. These will be flattened on the turn around or may require sanding on the opposite angle to get into corners.
Photo 7
Photo 8
Photo 9
12
www.fcimag.com
May/June 2011
be tight together (Photo 5). Most of the way to determine if the cupping is permanent is to allow the flooring to go through the heating season. Cupping that remains or subsides only a small amount will be considered permanent. Options for repair are similar to the other cupped floor. But the cupping will likely not be as severe. Living with the condition is one option but the cupped floor is unsightly and, if a new floor, is not likely to be chosen. This cupping will gradually subside with time and multiple seasonal changes but may not completely go away. The most often repair choice is to re-sand and refinish the flooring. The same spring or fall time line is suggested along with checking the flooring for looseness before starting the repair. Causes #1 and #2 are related to expansion which can also lead to buckling. If a f loor has buckled, that is it has released from the subf looring/substrate, replacing or removing and reinstalling the area will be necessary (Photo 6). Any new replacement f looring should be checked for moisture and be at or near the moisture of the surrounding sound f looring. For a f loor that is tight with no buckling or looseness and cupping near 3/64” or .05”, providing expansion relief will be necessary to save the f loor. Cutting out a run every 36” to 40” to allow the f looring to relax and f latten over a period of time. Sanding a f loor that is cupped 3/64” or greater will likely remove more than 1/16” of the wear surface. This may not be a problem with 3/4” thick f looring, but thinner f looring or engineered f looring will be at risk of sanding through the edges of the surface or breaking off the groove edge. The #3 reason for cupping is: drying from the surface. This is the result of the flooring being at a higher moisture content than the installation’s environment. The likely cause of this condition is storage in a too-wet environment or being manufactured at an elevated moisture content. As noted with this condition drying occurs so that resulting gapping will be present. For a solid floor as flooring acclimates to the space the initial cupping will subside and gapping will be the issue of the
“How to” properly prepare a substrate for a successful wood-flooring installation There are three important steps to preparing a concrete subfloor before installing wood flooring.
1
2
3
Patch small holes in the substrate.
Protect the installation with a superior moisture barrier.
Ensure a smooth, flat surface with a self-leveling underlayment.
MAPEI’s Mapecem ® Quickpatch features extraordinary ease of placement, with a variable water ratio that produces outstanding workability. This light gray concrete patch can be applied from featheredge to 3" for ramping or filling holes. When used for horizontal substrate repair before the application of self-leveling underlayments, Mapecem Quickpatch sets fast for easy and costefficient repairs, minimizing jobsite turnaround time.
It’s easy to mix and apply the two-part epoxy moisture barrier Planiseal ™ EMB. This highperformance product can reduce moisture vapor emission rates of up to 20 lbs. down to less than 3 lbs. Planiseal EMB ’s unique formulation penetrates into the concrete substrate while creating a solid film layer on the surface for the ultimate in moisture transmission reduction. Its reduced-odor formula makes it ideal for use in occupied buildings, and the one-coat application method reduces the wait time before flooring installation.
For a quick-turnaround time when leveling over Planiseal EMB, fast-setting Ultraplan Easy provides high strength that is able to withstand light foot traffic just 2 to 3 hours after installation. Simply prime the Planiseal EMB with Primer T and pour the Ultraplan Easy. Ultraplan Easy provides superior performance on smooth substrates, resulting in lower installation costs and fast turnaround on jobsites.
After following this fast-track program for surface preparation, you can complete your wood-flooring installation with one of MAPEI’s premium wood adhesives. For more information on surface preparation and wood adhesives from MAPEI, visit us at www.mapei.com.
“How to” properly prepare a substrate for a successful wood-flooring installation There are three important steps to preparing a concrete subfloor before installing wood flooring.
1
2
3
Patch small holes in the substrate.
Protect the installation with a superior moisture barrier.
Ensure a smooth, flat surface with a self-leveling underlayment.
MAPEI’s Mapecem ® Quickpatch features extraordinary ease of placement, with a variable water ratio that produces outstanding workability. This light gray concrete patch can be applied from featheredge to 3" for ramping or filling holes. When used for horizontal substrate repair before the application of self-leveling underlayments, Mapecem Quickpatch sets fast for easy and costefficient repairs, minimizing jobsite turnaround time.
It’s easy to mix and apply the two-part epoxy moisture barrier Planiseal ™ EMB. This highperformance product can reduce moisture vapor emission rates of up to 20 lbs. down to less than 3 lbs. Planiseal EMB ’s unique formulation penetrates into the concrete substrate while creating a solid film layer on the surface for the ultimate in moisture transmission reduction. Its reduced-odor formula makes it ideal for use in occupied buildings, and the one-coat application method reduces the wait time before flooring installation.
For a quick-turnaround time when leveling over Planiseal EMB, fast-setting Ultraplan Easy provides high strength that is able to withstand light foot traffic just 2 to 3 hours after installation. Simply prime the Planiseal EMB with Primer T and pour the Ultraplan Easy. Ultraplan Easy provides superior performance on smooth substrates, resulting in lower installation costs and fast turnaround on jobsites.
After following this fast-track program for surface preparation, you can complete your wood-flooring installation with one of MAPEI’s premium wood adhesives. For more information on surface preparation and wood adhesives from MAPEI, visit us at www.mapei.com.
Photo 10
Photo 10: The completed angle passes. The next step after edging is to sand straight with the same grit of paper. Photo 11: Don’t start sanding straight; this will cause waves and an uneven floor.
Photo 11
movement and noises, pick the open grain of the wood to hide the nails/cleats/ trim screws with fi ller. Many times a cupped floor can be remediated and repaired without complete removal. For severely wetted flooring this becomes an “iffy” situation and insurance is involved so replacement is the most often used option. But for the cupped floor that is cosmetically objectionable addressing the cause and establishing a proper environment can likely allow the flooring to be saved and repaired. As always, set the proper customer expectations for the issues related to the repair and the time involved in the repair. Again, a quick fi x will not be a long-lasting and acceptable remediation. Thanks to Wayne Lee, Cardinal Hardwoods, for his photos of the sanding procedures, and Craig Dewitt, RLC Engineering, for photos of environmental issues. FCI
finished floor. In this case allowing the flooring to complete a heating season will likely fi x the cupping as the elevated moisture will be removed by the heating and the flooring will flatten. The only issue will be whether to repair the gaps or leave the flooring as is. An engineered floor under these conditions of drying and cupping will likely have other issues such as excessive cracking of the face veneer and/or separation and fracturing in the veneer layer so re-sanding is often not an option for remediation. In order to help a severely cupped floor fl atten after the moisture source has been fi xed or removed, sanding the fi nish off can accelerate the drying. The sanding direction should be across the floor so that the edges are not sanded aggressively. The objective is to remove most of the fi nish, about 70%, so the flooring can better breathe and evaporate moisture. Adding air movement with fans can facilitate additional drying. Later as the refi nishing procedure begins the fi rst sanding passes should be at an angle to fl atten the floor. The more severe the cupping, the greater the angle of attack, up to 45 degrees, during the initial sanding (Photos 7, 8, 9, 10, and 11). A second pass in the opposite direction may be necessary if the fi rst pass doesn’t fl atten the floor. Use the same grit of paper on each pass and after the flooring is fl at straighten the sanding with this same grit making a pass in the direction of the flooring. Then proceed as usual with the refi nishing. If face nailing is necessary to reduce CIRCLE 2
May/June 2011
www.fcimag.com
13
A Carpet Installer’s Notebook
by MICHAEL HET TS
The Importance of and How-to of Sealing Seams
W W
hen it comes to seams, I have always been a “belt and suspenders man.” I know some of you are probably thinking, “Hetts, what the H E Double Hockey Sticks are you talking about now?” Let me explain. Grandpa always wore both a belt and suspenders. Once I asked why he always wore a belt and suspenders. He smiled and explained; it seems that when Grandpa was young his family was very poor and lived on a farm out in the country. He had to walk five miles to school everyday, barefoot, in the snow, uphill both ways, or so he said. The only clothes he had were hand-me-downs when his older brother out grew them. Grandpa got the hand-me-downs whether he had grown into them or not. One day after school, wearing a brand new pair (new to him) of hand-me-down pants that were not quite his size, a schoolyard bully started picking on Grandpa. The bully was much larger than Grandpa, but Grandpa was much fleeter of foot than the bully. He had always heard that if you stood up to bullies they would back off. Never really worked with his older brothers, but that’s family, so he figured what the heck… He hauled off, smacked the bully right in the nose, and then took off like a shot. Grandpa was fast making his getaway when the too-large pair of pants slipped off his narrow hips,
About the Author
14
www.fcimag.com
sliding down to his ankles, tripped him face first into the school yard snow. As you can imagine, he was very embarrassed lying there, in the snow, pants around his ankles in front of his watching classmates. Not to mention how sore he was later from the terrible beating he took from the bully. He said from that day forward he always wore a belt and suspenders determined never to be caught with his pants down again. I always kinda felt the same way about
seams. Having had a couple seams fail when I was first starting out as an installer made me a bit gun shy when it came to seams. Double check and double coverage became my by-words. I have always felt the three most important things you can do on a job, to get out and get paid, are to make good seams, make a neat, clean tuck at the walls, and vacuum before you leave. Not to say that’s all you need to do. No one can see how well you secured the
Photo 1
Photo 3
Photo 2
Photo 4
Michael Hetts is a CFI Certified Master Installer who has worked in the carpet installation field since 1970. He is currently serving as northeastern sales representative for Crain Cutter Co.; previously he served as a technical manager for Roberts Consolidated Industries.
May/June 2011
APAC – Classic Products for a Classic Installation The APAC brand offers high-quality products for subfloor preparation, and for the installation of carpet, wood and resilient floor coverings. With products for patching, skimcoating, leveling and moisture vapor emission control, the APAC brand of products provides contractors with a complete system of compatible, tested and proven floor-covering installation materials.
APAC 60 thin patch is a cement-based feather-finish and patching compound that has been fiber-reinforced. This highly engineered, polymer-modified product can be used to patch or skimcoat minor surface defects on a variety of substrates, creating a strong, durable surface ready for a variety of floor applications, including broadloom carpet.
Among its numerous offerings, APAC has a great trio of products for broadloom carpet installation:
APAC 440
APAC ENCapSeal™
is a great encapsulator, sealer and subfloor moisture treatment. This high-solids, fast-drying, polymer-based compound has been formulated to treat moisture in concrete slabs with MVERs of up to 8 lbs. per 1,000 sq. ft. per 24 hours and up to 90% relative humidity. It is applied in a doublecoat method. ENCapSeal also controls elevated alkalinity (pH) on concrete slabs and isolates old adhesive residues in direct glue-down floor-covering applications.
supreme carpet adhesive is a high-performance, high-solids floorcovering adhesive specifically designed for hard-to-bond carpet backings as well as most felt-backed resilient floor coverings. APAC 440 is a very tacky adhesive that develops rapid early legs, grabs quickly and provides an exceptionally strong permanent bond. APAC 440 is part of APAC’s Classic line of adhesives, indicating a small solvent addition to the formulation for faster performance and enhanced bonding characteristics. It can be used in residential, commercial, institutional and even heavy commercial projects such as airports and convention centers.
Get a head start on that next project. Visit www.apacadhesives.com to learn more about the APAC line.
Floor Covering Installation Products
Rebuilt with more horsepower Nothing beats the high performance of APAC floor-covering installation products. Visit us on the Web at www.apacadhesives.com to see our completely new product portfolio and learn how you can win a custom chopper!
BIGGER BADDER BETTER Wood Adhesives
Subfloor Preparation
Resilient Adhesives
Carpet Adhesives
Accessories
To rev up the excitement on the launch of the updated APAC product line, we’re introducing the APAC Classic Performance Sweepstakes where you can purchase select APAC products and register to win a $40,000 custom chopper or one of many other great prizes.
WI t N C his
HO PP ER!
INTRODUCING
Rebuilt with more horsepower Nothing beats the high performance of APAC floor-covering installation products… except the chance to win this APAC custom chopper. Visit us on the Web at www.apacadhesives.com to see our completely new product portfolio and learn how you can win this chopper! CIRCLE 36
APAC 440 SUPREME CARPET ADHESIVE s¬ High solids and supreme performance s¬ Strong permanent bond s¬ Fast grab and strong leg development
Photo 5
Photo 7
Photo 9
Photo 6
Photo 8
Photo 10
strip or cut the pad and no one can tell if you stretched properly, until it starts to wrinkle later. But, the seams, the tuck, and how clean you left the job site are the first things people see. An installer asked me recently what carpets I thought needed to be seam sealed. He seemed a bit surprised when I replied, “All of them all the time.” “What! Not just Berbers or level loops? Even cheap cut piles?” I said, “Especially cheap cut piles.” I know there are a couple of carpets designed primarily for commercial direct glue applications that the manufacturer says not to seal the seams, so always be aware of manufacturers specifications. If you are not sure, CALL THE MANUFACTURER! The key here is C.Y.A. With those exceptions in mind, seal all your seams all the time. Here’s the reason, it’s not because the mills make a lousy product; well sometimes maybe. It’s because you are cutting the carpet and you have to protect the raw edge. If you were making an area rug would you leave the raw edge? No, it would be bound or serged. Why? To stop edge ravel, that’s why as well as leaving a finished edge. The same principle applies to seam edges. They have to be sealed! The raw edge needs protection to prevent edge ravel. It’s no different than turning your old work pants into cut-offs. The cut edge
16
www.fcimag.com
will ravel if not hemmed or sealed in some fashion. I know you don’t want to hear this, but, if you don’t seal the seam and it ravels or de-
I have always felt the three most important things you can do on a job, to get out and get paid, are to make good seams, make a neat, clean tuck at the walls, and vacuum before you leave.
laminates within 3 inches of the seam edge, it is considered an installation problem. That is now your carpet; it doesn’t matter if it is in someone else’s house. You are responsible to either fix or replace it. OK, enough doom and gloom. Here’s how to seal your seams quickly and easily, without making a mess, or waiting for the
May/June 2011
glue to dry. This job Jon and I did was a face-to-face Wilton with the seam hottaped not hand sewn. This is a perfect example of a belt-and-suspender approach to seaming. Because it is a woven material we first seal the edge with latex type seam sealer. (Photo 1) Not much is needed just to cover the cut edge. Then push the adhesive into the cut edge by pressure from your thumb sliding along the edge. (Photo 2) The reason for this is the latex type seam sealers penetrate deeper into the weave, in my opinion, locking the woven edge. To eliminate the waiting for the seam sealer to dry part, wipe the excess seam sealer off the sealed edge with a scrap of the carpet you are seaming. (Photo 3) Why does he say use a scrap of the carpet you’re installing? School of hard knocks, boys; Dennis was installing the green bedroom, I was seaming the white bedroom. I grabbed a scrap of the green carpet and wiped down the seam edge…when I remade the seam I used a scrap of the white carpet, because the few tiny green fibers stuck to the edge just didn’t help the seam appearance in the white carpet. After the latex type seam sealer dries we apply a thermoplastic seam sealer that is re-activated by the heat from the seaming tape welding the edges together and help reduce seam peaking. In this case I am using an Orcon Peak
CIRCLE 3
that be, Mike? I have been told that there is a strip, er ahem.. gentleman’s club in Providence R.I. with properly sealed seams that show up beautifully under the black lights in the club, a problem for sure, also for bowling alleys to mention another. There are only two seam sealers I am aware of that can be used in those environments. XL Brand Adhesives has a sealer designed especially for black light environments, XL-One, that will not fluoresce. The other is Crain Cutter Co.’s Jiffy Tex, which is natural latex with no tracers. For the above reason when it comes to direct glue, Jon and I seal the edges with a latex type seam sealer just like shown above before spreading the glue on the floor. Why do you ask? Well, like this carpet we installed direct glue, a 24 oz. Level loop. (Photo 12) It had a very poor tuft-bind and the cut edges were very fragile with the rows easily breaking off. On some of the edges I even sealed them with hot-glue as well for added strength so they would hold together until the carpet was glued down. We also sealed the seams in the traditional fashion of applying an 1/8-inch bead of direct-glue seam sealer to weld the seam edges together, belt and suspenders, remember. Too much, you say? That would take too long; you’re wasting time. I thought you might say that. We had two 40-foot seams and
Photo 11
Photo 12
Buster tip; it sells for about $10. This tip was invented by an installer in Chicago, Chris Onischuk. (Photos 4 and 5) For more information on FCI web site see “The Latest and Greatest in Seaming Technology,” Sept. 2002, at www.fcimag.com. I think you should use the thermoplastic sealing tip on all hot melt seams. Why? Because using the hot glue will go a long way to reducing and in many cases eliminating seam peaking. Case in point: I made a seam with half of it sealed with latex and half sealed with the thermoplastic sealing tip. After it cooled I cut 1 ½ inch strips of each side and bent them, using the same amount of pressure. The latex sealed edge hinged easily (Photo 6); the portion sealed with hot glue resisted the hinging (Photo 7). The thermoplastic cools in 15-20 seconds so it certainly does not slow you down. For more information on reducing seam peaking see “Seam Peaking: Causes and Solutions Revisited,” July 2002 at www.fcimag.com. In a direct glue application, sealer should be applied to the cut edge covering the primary and secondary backing. (Photo 8) All too often the applied sealer does not cover the cut edge as in Photo 8, but in the haste to get the job done the sealer is on the floor and not the cut edge. (Photo 9) When there is a failure the installer swears he used seam sealer and he did, just not where it needed to be. And how can an inspecter tell if you used seam sealer? Both liquid (Photo 10) thermoplastic seam sealers (Photo 11) fluoresce under a black light. Having said that there are times when you do not want to have a seam sealer that would fluoresce under a black light. And when might
18
www.fcimag.com
May/June 2011
In a direct glue application, sealer should be applied to the cut edge covering the primary and secondary backing.
three 18-foot seams. I timed how long it took to apply the sealer and thumb it in. One side of a 40-foot seam took right at 2 minutes to apply and rub in the seam sealer. Four extra minutes for a fortyfoot seam to make sure it would be right. About an extra fifteen minutes to completely secure the seam edges. Only fifteen extra minutes to make sure the job was right. Only fifteen extra minutes to make sure the seams don’t ravel. Only fifteen extra minutes to make sure I don’t have to come back and deal with an unhappy customer. Only fifteen minutes spent to assure the customer gets the proper wear and use from their carpet investment. Do you think the carpet mill felt that extra fifteen minutes was wasted time? Think my customer, if they knew, would feel the extra fifteen minutes were a waste of time? They didn’t know or worry about that kind of stuff. That’s what they paid Jon and me for. FCI
CIRCLE 72
How to Waterproof a Tile Shower By Michael Byrne
I I
n 1968, I travelled to California to learn how to be a mosaic artist. Thinking California was packed with mosaicists that needed help, I figured in six months I would learn all there is to know, then return home and set myself up in business. Arriving in San Francisco, I searched the phone books, tile shops, stained glass studios, and art supply stores but could not locate a single person making mosaics. Being persistent, I put Plan B into high gear and began looking for a position with a tile company that would teach me how to do high-end work and eventually lead to big dollar mosaic commissions. Unfortunately, all of tile contractors I spoke with were not interested at all in a laid-off machinist who did not even know what a mortar bed was. Refusing
to give up, I learned there were tile repairmen, so I put Plan C into action and after a couple weeks pounding the pavement, I finally located a contractor who did escrow work and specialized in repairing leaky showers. I was disappointed that mosaic artist was not in my immediate future, but that first humble tile job led me into a lifelong
adventure with tile. And that all started because at first, I could not figure out why a tile installation would leak. Tile has a well-deserved reputation as the most durable of all construction materials, but as I quickly learned, waterproofing depended on the installation – not the tile. Forty-three years ago, 99 percent of all the leaky
Photo 1
Photo 1:The bonding flange drain is paired with the system’s sloped floor panels which are overlapped by the wall membrane.
About the Author
20
www.fcimag.com
Michael Byrne has been a tile installer since 1968 working on residential, commercial, industrial, artistic and specialty installations. He is the author of two books, numerous videos and hundreds of articles on tile installation. Michael has worked as an independent consultant on installations in North, Central and South America, the UK and Europe, and is one of the founders and was the first president and executive director of the Ceramic Tile Education Foundation (CTEF). Michael is the owner of a consulting, expert witness, and publishing company in Los Olivos, CA, and can be reached at www.michaelbyrne.us.
May/June 2011
Don’t just go green, go Emerald.
CUSTOM’S COMPLETE SYSTEM OF ENVIRONMENTALLY RESPONSIBLE SURFACE PREPARATION, SETTING AND GROUT PRODUCTS
s 'UARANTEED TO COMPLY WITH ALL LEADING ENVIRONMENTAL AGENCIES ,%%$® !.3) 4#.! AND MORE s %LIGIBLE FOR UP TO A ,IFETIME )NSTALLATION 3YSTEMS 7ARRANTY s &IRST